Customer Success Story – Metso Apron Feeder at Moorcroft Quarry

Overview

In late 2024, Aggregate Industries upgraded their primary feeding system at Moorcroft Quarry by replacing an ageing apron feeder with a new Metso Apron Feeder supplied by Duo Group. The goal was to improve system reliability, increase throughput, and enhance operational efficiency across the site.

The Metso unit was chosen for its heavy-duty construction, low maintenance design, and energy-efficient performance — a strong match for high-capacity, continuous operations.

Project Highlights

Duo supported the delivery, integration, and commissioning of the new feeder, ensuring alignment with the site’s production goals.

• A custom catch conveyor was fabricated and installed to align with the feeder unit, enabling seamless flow into the downstream system.
• The project remained on schedule, with the feeder up and running within the expected timeframe.
• The modular design and robust engineering allowed for a straightforward installation process, quickly driving performance gains.

Performance & Results

• High Output: Over 10,000 tonnes processed in the first two days, significantly improving productivity.
• Reliable Operation: The direct-drive system eliminated belt maintenance, boosting uptime and efficiency.
• Energy Efficient: Operators observed smoother material handling and reduced energy consumption, even with challenging feed materials.
• Future-Ready: The new feeder has enabled higher-capacity operation and long-term confidence in production.

Client Feedback

“The service from Duo was excellent. Ray handled the logistics seamlessly, and the feeder has already made a huge difference on site.”
— Site Installer, Moorcroft

“This feeder is built for longevity and reliability. Our team rebuilt it with ease and had it installed before breakfast. The results speak for themselves.”
— Quarry Manager, Moorcroft

Built on Partnership

This project showcases the strength of collaboration between Metso’s industry-leading equipment and Duo’s tailored delivery and support. From equipment supply to technical integration, Duo’s role ensured a smooth, high-performance outcome. We continue to support Aggregate Industries with reliable, results-driven material handling solutions across the UK and Ireland.